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Engineering Tool · Adsorption & Chemicals

Ion Exchange Preliminary Sizing & CEDI Proxy

Retain preliminary ion-exchange resin sizing and regeneration chemistry while estimating aggregate CEDI ionic load/current; module and rectifier selection are not modeled.

Status
Live Engineering Tool
Modes
Resin / CEDI
Conditions
Softening / demineralization
Units
Metric / Imperial
ATLAS WTS · Process Engineering

Ion Exchange Preliminary Sizing & CEDI Proxy

Preserve preliminary ion-exchange resin sizing and regeneration chemistry while providing a Faraday-based CEDI ionic-load/current proxy. CEDI module count, rectifier selection, and stack topology are not modeled.

Cloud Engine
Project Information
Service Configuration

Enter as mg/L expressed as CaCO3 (standard "as CaCO3" convention).

Cylindrical service vessel diameter — used to check bed depth and empty-bed linear velocity below.

Regeneration

Standard commercial softener brine is typically 8-10%.

Resin & Regeneration Results
Resin Volume Required
—m³
Total Throughput per Cycle
—m³
Before breakthrough / next regeneration
Regenerant Mass (NaCl)
—kg
Pure (100%) chemical basis
Required Dilution Water
—L
To make up brine at set concentration
Resin Bed Depth
—m
Vessel cross-section: — m²
Linear (Empty-Bed) Velocity
—m/h
Design Flow ÷ Vessel Cross-Section Area
Design Notes & Warnings
Feed Water

From a water analysis anion-sum (as CaCO3) — drives the chemical-equivalent FCE below alongside CO2 and silica.

Electrical & Process Assumptions

Planning assumption only; real stack resistance is manufacturer-specific. Module count, module envelope, rectifier, and topology are not modeled.

CEDI Electrical Proxy — Not Module Selection
PRELIMINARY PROXY ONLY — Faraday current represents aggregate ionic load. Voltage and efficiency are planning assumptions; module count, rectifier selection, stack topology, and manufacturer capacity remain outside this tool.
Feed Conductivity Equivalent (FCE)
—µS/cm
Cond. + 2.79×CO₂ + 1.94×SiO₂
Feed Concentration Equivalent (FCE as CaCO3)
—mg/L
TEA + 1.14×CO₂ + 1.67×SiO₂
Feed Flow Required
—m³/h
—
DC Current Proxy (Actual)
—A
Theoretical (100% eff.): — A
Estimated DC Power Proxy
—kW
Specific energy: — kWh/m³
Design Notes & Warnings

Export includes both panels' current configuration and results; CEDI output is explicitly a proxy, not module or rectifier selection.

01

Engineering Basis

Methodology

Resin volume is sized from total ionic throughput (flow x run time x influent concentration) divided by operating capacity, with regeneration dose vs. capacity following a published reference curve for standard gel-type strong-acid-cation softening resin; demineralization service types use static handbook capacity/dose defaults given thinner public curve data for H+/OH- regeneration.

DC current is derived rigorously from Faraday's Law against the feed's ionic load (Feed Conductivity Equivalent, correcting for CO2 and silica) and an adjustable current-efficiency assumption; voltage is a user-editable planning assumption within the published 250-600 V DC module range, since real stack resistance depends on proprietary resin-fill/membrane construction — power and specific energy are budgetary estimates only.

Assumptions

  • Preliminary resin sizing uses generic capacity and vessel assumptions.
  • CEDI current is a Faraday-based aggregate ionic-load proxy with editable voltage and current-efficiency planning assumptions.

Scope / Limitations

  • Verify resin, hydraulics, regeneration, and manufacturer data before design release.
  • Module count, rectifier selection, stack topology, proprietary capacity, and final vendor design are outside the model.
02

Engineering Path

Application

Scenario

Workflow

  • High-purity water Quality-critical water planning for advanced manufacturing and related uses. Define the end-use basis first: semiconductor UPW, pharmaceutical PW/WFI, power or boiler makeup, and laboratory water are distinct duties.
    Stage 04 — Ion Exchange or CEDIReturn to Stage 04