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Engineering Tool · Adsorption & Chemicals

Chemical Dosing Basis Calculator

Calculate active-chemical demand and commercial-product feed separately, with explicit product purity/strength carried through continuous and batch results.

Municipal Drinking WaterStage 02 Stage 05
Status
Live Engineering Tool
Modes
Active ingredient / product basis
Conditions
Continuous / batch
Units
Metric
ATLAS WTS · Process Engineering

Chemical Dosing & Dilution Calculator

Calculate continuous chemical consumption, then work out day-tank batch mixing and metering pump flow rate.

Chemical & Process

The continuous mass balance reports both active chemical and commercial-product feed. Product basis uses the entered purity/strength.

Continuous Dosing Results
Batch Mixing & Dilution

Assumes the entered volume is 100% usable. If the tank has fixed freeboard/spill containment, enter the usable capacity, not the nameplate volume.

Batch & Pump Results

Metering pump flow rate is the theoretical minimum. Recommend sizing the pump at 1.25-1.5x this value for control margin.

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Engineering Basis

Methodology

Continuous consumption rate (g/h) equals process flow (m³/h) times target dose (mg/L) — dimensionally exact, since 1 mg/L applied across 1 m³/h is 1 gram of chemical per hour. For SBS/SMBS dechlorination, the target dose is derived from free chlorine to be removed times a dosing ratio (mg SBS per mg Cl₂) — the theoretical stoichiometric minimum is ~1.46 mg NaHSO₃ per mg Cl₂, with practical field ratios of 1.5-3.5x for reaction-time and mixing safety margin.

Batch mixing back-calculates from the day-tank volume and intended batch duration: total active ingredient needed equals the continuous consumption rate times the batch duration, which sets the neat product mass/volume (accounting for product purity and, for liquids, density) and the dilution water that fills the rest of the tank. The metering pump flow rate reduces to a clean identity — tank volume ÷ batch duration — since the whole tank is designed to be consumed exactly over the chosen duration at the required dose.

Assumptions

  • The entered target dose is interpreted on the selected active-ingredient or commercial-product basis.
  • Product purity or strength is carried through continuous and batch results.
  • Product and active concentrations are reported separately; pump flow is tank volume divided by batch duration.

Scope / Limitations

  • Preliminary guidance for continuous dosing, day-tank mixing, and metering-pump flow.
  • Compatibility screening, injection-point design, and a complete chemical-feed package require project-specific review.
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Engineering Path

Scenario

Workflow